Amphenol Ergonomic Industrial Connectors Applications : * Electric Cars Batteries * Electric Trucks & Buses * Power plants : * Traditionnal * Windmills * Solar farms * Heavy Equipment Description Because you can assemble and connect our connectors daily, Amphenol has designed this new range taking into account Ergonomics. As a result, this new range is very easy to assemble and to connect with a patented push-lock mechanism. High Power applications require specific features in connectors design. For example, the development of fleet of rental Electric Vehicles which run exclusively on rechargeable/replaceable batteries generates significant new demands on connectors. Common requirements on these battery connectors have been identified : * High current capabilities * Safe for the user and the electronics * Easy to assemble and connect * Robust & sealed * High mating cycles Our new ErgoN' series has been designed following these requirements. Up to 350 A current (Radsok Technology) Interlock contacts, already shunted & assembled in factory IP2X unmated & IP68 mated Easy and secure Push & Lock Mating mechanism Mechanical coding molded on shells (keys) Possibility to have male or female insert on each shell 3 colours available (Red, Black, Blue) High mating cycles (3000) and low insertion forces (Railway proven technology) Possibility to have a double locking (optional) ErgoN Rev5 Shells and Inserts P/N Description Part Number Receptacle Black, B coding Ergon LR BK Receptacle Red, A coding Ergon LR RD Receptacle Blue, A coding Ergon LR BU Rubber Cap for Receptacle Ergon LR CAP Plug Black, B coding Ergon LP BK Plug Red, A coding Ergon LP RD Plug Blue, A coding Ergon LP BU Plug Large section Black, B coding Ergon LLP BK Plug Large section Red, A coding Ergon LLP RD Receptacle Shell Cap for Receptacle Plug Shell Plug Shell Large section PW1 insert 1xD10mm female contact cavity 2x D1,5mm female contacts cavities Operating voltage : up to 2500VAC Ergon LI PW1 S PW1 Insert 1xD10mm male contact cavity 2x interlock male contacts shunted Operating voltage : up to 2500VAC Ergon LI PW1 P PW2 Insert Inserts 5xD3,5mm female contacts cavities 3xD1,5mm male contacts cavities 2x D1,5mm female contacts cavities Operating voltage : up to 750VAC Ergon LI PW2 S PW2 Insert 5xD3,5mm male contacts cavities 3xD1,5mm female contacts cavities 2x interlock male contacts shunted Operating voltage : up to 750VAC BMS Insert (Battery Mgt System) 2x D3,5mm female contacts cavities 13x D1,5mm female cavities Operating voltage : up to 1200VAC Ergon LI PW2 P Ergon LI BMS S BMS Insert (Battery Mgt System) 2x D3,5mm male contacts cavities 11x D1,5mm male cavities 2x interlock male contacts shunted Operating voltage : up to 1200VAC * Shielding solution on request Ergon LI BMS P Contacts P/N D10mm Contacts (Radsok Technology) Description Cable section P/N Male IP2X (350A) contact Cable section 50mm 30 003 Male IP2X (350A) contact Cable section 70mm 30 051 Male IP2X (350A) contact Cable section 120mm 30 138 Male IP2X (350A) contact D1,5mm Contacts 30 142 Female IP2X (350A) Cable section 50mm 30 006 Female IP2X (350A) contact Cable section 70mm 30 052 Female IP2X (350A) contact Cable section 120mm 30 118 Female IP2X (350A) contact D3,5mm Contacts Male contact for lug (to be used only with receptacle) Female contact for lug (to be used only with receptacle) 30 140 Male IP2X (60A) contact Cable section 4 to 10mm 30 018 Male (60A) contact Cable section 4 to 10mm 30 046 Female (60A) contact Cable section 4 to 10mm 30 071 Reducer Cable section 2,5mm 30 112GO Male signal contact (8A) Cable section 0,34 to 1,5mm 30 526 Female signal contact (8A) Cable section 0,34 to 1,5mm 30 521 Tooling Crimping tool for D10mm contact Crimping tool for D3,5mm contact Crimping tool for D1,5mm contact Insertion & extraction tools for D10mm Insertion & extraction tools for D3,5mm Insertion & extraction tools for D1,5mm Extraction tools - Inserts Description Manual hydraulic Plier Electric Plier Dies 50mm Plier 60 A Locator 60 A Plier 8 A Locator 8 A Insertion 350 A Extraction 350 A Insertion 60 A Extraction 60 A Insertion 8 A Extraction 8 A Inserts insertion Inserts extraction Part Number 177-809947-00 or Dubuis D31 Dubuis D31 ELEC 177-030033-00 or Dubuis 77464 177-030246-00 or COJACK TGV 515 or OCETA M 317 177-030248-00 or COJACK TGV 503 or OCETA TP 805 177-030245-00 or COJACK TGV 101 or OCETA FT.8 177-030247-00 or COJACK TGV 202 or OCETA SH 463 No tool, by hand 177-030029-91 177-030038-00 177-030037-00 177-030035-00 177-030036-00 No tool, by hand 177-030034-91 Key Characteristics Environnement : Sealing : IP68 per EN 60529 (CEI 529) User safety : IP2X per EN 60529 (CEI 529) Flame resistance : UL 94 V0 Thermal shock : 5 cycles of 2 h -40C / +85C Operating Temperature : - 30C / +85C Mechanical : 3000 mating / unmating cycles Vibrations : per ISO 16750 Road vehicles. Environmental conditions and testing for electrical and electronic equipment Overall dimensions Current & Temperature rise (*) For insert PW1 Max temp. rise @ 350 A : 25C Max temp. rise @ 500 A : 50C (5s peak) (*) with cable section 50 mm2 Custom current profile can be analysed, consult us. Material Connector shells : Thermoplastic Contacts : machined Brass Alloy Orings : Silicone & Neoprene Panel gasket : Silicone